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When faced with a wide variety of carbide die and trimming die options, it is simple to become disoriented in the sea of available options, and it is much more challenging to select the option that is optimal for you. While more expensive options tend to be better than less expensive options, lower prices shouldn’t be the only deciding factor when you are making an investment in your business that will last you years. When looking at carbide die and trimming die, consider your specific needs as well as your budget, and use this guide to find out what type of carbide die and trimming dies you need.
When choosing a carbide die, the size and shape of the component being worked on are the two most important factors to take into consideration. You will need a square die, for instance, if you are going to be cutting a component that is either square or rectangular. Look into round dies if your component is round. When considering the shape of your part, think about how far into it will be cut as well as how deep it will be cut. For example, when cutting very shallow parts with a round trimming die, there is no need for an extended trimming tool in order to reach all of the ways down into the part. However, for deeper cuts that go all the way through a cylindrical piece of metal, you will need an extended trimming tool so that it can reach from one side of the cylinder to another.
Carbides can be made out of different materials, such as tungsten carbide, silicon carbide, or cubic boron nitride. The increased hardness of tungsten carbides makes them more wear-resistant than the increased hardness of silicon carbides; however, tungsten carbides are also more expensive. Silicon carbides are more malleable and have a lower production cost, in contrast to tungsten carbides, which are hard and long-lasting. Cubic Boron Nitride is also a material that is used in carbide dies. Because it is more durable and less likely to wear out over time, CBN is frequently used in circumstances that require high levels of performance. However, there is less research available on this type of carbide die because it’s newer on the market.
When it comes to producing a polished and aesthetically pleasing end result, the quality of the finish on the die is absolutely essential. Plated, polished, bright-finished, rough machined, black oxide, and ground are some of the most common types of finishes. If you want your products to have a more polished appearance and a more delicate feel, you should use dies that have been polished or plated. If you’re looking for something rougher that will keep its shape under pressure, then rough machined or black oxide dies are best. Polished, plated, or bright-finished dies are the tools of choice when burrs, scratches, or tool marks must be removed from a completed edge.